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ZL-120 Lab Testing Food Powder Granulator ZL-120  Lab Testing Food Powder Granulator

The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on. This machine is only used for lab testing.

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  • Product Description
  • Technical Data
  • Working Principle
  • Main Parts
  • Final Products

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The product is gently pressed to cylindrical granules, the granules will be more compact than YK series oscillating granulator.

In the product chamber of the basket granulator, two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen sieve.

The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.

JUNZHUO MACHINERY offers three kinds of basket granulators for your application. ZL series (ZL120, ZL-160, ZL200, ZL250, ZL-300, ZL-350, ZL-500, and ZL-550) basket extruder is the common type on the market, ZK series (ZK160, ZK200, ZK250, ZK300, ZK350, ZK500) basket extruder is improved of cutting knives to control granule length. XZK series (XZK300, XZK350, XZK500, XZK600) basket granulator is the unique design by our engineer, there is not only has cutting knives, the blade can be lifted up and down for better mixture.

All the above models are on the CE certificate.

ZL-120  Basket Extruder for Lab Test





ModelCapacity

Impeller

Diameter

Hole Size

Motor

Power

Rotary

Speed

Overall size Weight
ZL-1205-20 kg/h118 mm0.8-2mm 1.5 kw55 r/min
680*380*680mm100kg
ZL-200100-150 kg/h198 mm
1-2.2mm3kw 50 r/min1100*550*1050mm
300kg
ZL-250140-200 kg/h248 mm1.2-2.2mm4-5.5kw50 r/min1120*550*1200mm
350kg
ZL-300140-400 kg/h 268 mm1.2-3mm5.5-7kw45r/min1120*550*1200mm400kg
ZL-350150-600 kg/h348 mm 1.2-5mm7.5-11kw40r/min1500*750*1350mm500kg
ZL-500150-850 kg/h 498 mm 
1.2-8mm18.5 kw 35r/min 1900*850*1580mm1600kg
ZL-550200-1000 kg/h548 mm
1.2-8mm22 kw 35r/min2000*900*1580mm
1800kg


Features

Extrudates well suited for Spheronization

Continuous granulation into φ 0.8~8mm columnar granules

Improvement of handling and dosing properties

Low densification

Low dust cylindrical pellets with large surface

Good deformation properties

Better particle size distribution

Improved flow ability

Easy disassembly for cleaning 


Wet mixed powder (raw material) is added into the feeding hopper. In the upper chamber of our basket extruders the counter rotating internal breaker bar system breaks larger clumps of wet powder to allow gravity to convey the wetted mass down into the bottom extrusion rotor arms which, in turn, densifies the material and extrudes it through the screen sieve. Formed materials are discharged without damage by our proprietary discharge chute design. After drying, finished product will be obtained.

ZL-120  Basket Extruder for Lab Test Working Principle

 



JUNZHUO MACHINERY  offers all the spare parts, such as the blade,screen sieve,rotary knife and belts. The hole size of screen sizes  is according to  your requirement.


Granulating Part

Granulating Part

The blade and rotary knife move in opposite directions, so that the wet powder squeezes out of the screen hole.By extruding, the wet powder makes into granules.



Screen Sieves

Screen Sieves

The screen sieves are made by SS304, also it can be SS316L. The hole size is according to your requirement. A screen sieve is made by flange, plate and reinforcing ring.


Control Panel

Control Panel

It is very easy to operate. Screen touch panel is available.


Discharge

Discharge

Normaly it is one discharge outlet, two discharge outlets are available.



Our basket granulator can be used for making wet powder into granules, such as drinks powder, sauces and soups, detergent, pesticides and so on.

Granules



Granules



Granules
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Granules



Granules


Granules



Granules



Granules


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