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ZK-350 Customized design Basket Granulator ZK-350 Customized design Basket  Granulator

The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.

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  • Product Description
  • Technical Data
  • Working Principle
  • Main Parts
  • Final Products


The product is gently pressed to cylindrical granules, the granules will be more compact than YK series oscillating granulator.

In the product chamber of the basket granulator, two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen sieve.

The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.

JUNZHUO MACHINERY offers three kinds of basket granulators for your application. ZL series (ZL120, ZL-160, ZL200, ZL250, ZL-300, ZL-350, ZL-500, and ZL-550) basket extruder is the common type on the market, ZK series (ZK160, ZK200, ZK250, ZK300, ZK350, ZK500) basket extruder is improved of cutting knives to control granule length. XZK series (XZK300, XZK350, XZK500, XZK600) basket granulator is the unique design by our engineer, there is not only has cutting knives, the blade can be lifted up and down for better mixture.

All the above models are on the CE certificate.

ZK-350 Basket Rotating Granulator



ModelCapacity

Impeller

Diameter

Hole Size

Motor

Power

Rotary

Speed

Overall size Weight
ZK-16030-100 kg/h148 mm0.8-3mm 2.2 kw55 r/min
950*500*1000mm200kg
ZK-200 80-200 kg/h198 mm
1.2-3mm4kw 45 r/min1000*500*1030mm
250kg
ZK-250100-250kg/h248 mm1.2-3mm4-5.5kw45 r/min1200*700*1100mm
400kg
ZK-300140-400 kg/h 268 mm1.2-3mm7.5kw45r/min1250*680*1250mm450kg
ZK-350200-600 kg/h348 mm 1.2-8mm11kw45r/min1450*860*1350 mm850kg
ZK-500400-1000 kg/h498 mm
1.2-10mm22 kw 35r/min2225*1206*1600mm
1700kg


Features

Extrudates well suited for Spheronization

Continuous granulation into φ 0.8~10mm columnar granules

Improvement of handling and dosing properties

Low densification

Low dust cylindrical pellets with large surface

Good deformation properties

Better particle size distribution

Improved flow ability

Easy disassembly for cleaning 


Motor power is transmitted by the triangle belt-wheel to the gear box in the host, and distributed
the power by the transmission parts in the gear box. Add raw material into feeding hopper, press it
from above. After mixing, the material is crowded into the feeding chute and forced outward
extrusion by special blade. When the material is crowded into the gap between blade and screen
mesh, the cutting knife will cut it into unify size.

ZK-350 Basket Rotating Granulator Working Principle

 



JUNZHUO MACHINERY  offers all the spare parts, such as the blade,screen sieve,rotary knife and belts. The hole size of screen sizes  is according to  your requirement.


Granulating Part

Granulating Part

The blade and rotary knife move in opposite directions, so that the wet powder squeezes out of the screen hole.By extruding, the wet powder makes into granules.



Screen Sieves

Screen Sieves

The screen sieves are made by SS304, also it can be SS316L. The hole size is according to your requirement. A screen sieve is made by flange, plate and reinforcing ring.


Cutting Knives

Cutting Knives


This is the most difference from ZL series rotary granulator, so that the granule length can be adjusted. Now we have added a located pin so that the cutting knife can be fixed on the place.


Control Panel

Control Panel

Normaly it is button control, it is ok for PLC control.

Driving Device

Driving Device

Motor power from 2.2kw to 22kw, it depends on model size. International brands are available according to your requirement. The gear box is installed by JUNZHUO MACHINERY.


Our basket granulator can be used for making wet powder into granules, such as drinks powder, sauces and soups, detergent, pesticides and so on.

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