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GK-300 Normal type roller compactor with double rotor GK-300 Normal type roller compactor with double rotor

GK300 roller compactor with double rotor, two steps of granulating. It is normal type dry granulator, which is suitable for chemical powder, the capacity is 150 to 400 kg/h.

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JUNZHUO MACHINERY GK series roller compactor consists of GK30, GK60, GK80, GK100, GK120, GK150, GK200, GK250, GK300, GK400 and GK500 model, covers a full range of outputs from 0.5kg/h up to 1200kg/h. Our roller compactor can meet the GMP standard and has CE certification.

 

The normal type roller compactor is an old and traditional model. The roller and granulating systems are inner structure. With the advantage of simple structure and stable performance, it is widely used in the low cleanliness requirement industry, such as chemical, pesticide, rare earth and battery industries. It is also suitable for single material of pharmaceutical industry. This series have large model, the electrical system is controlled by button or PLC.

 

Main Application:

By the use of crystal water in the material, the powder is made directly into the particles. Highly stable granules can be obtained .It is a new and popular equipment in pharmacy, food, chemical and other industries.  Especially when the material is not suitable for wet granulation. The final product can be made of tablet, filling capsules and so on.

Roll Compactor (RC Machine) , we usually called it dry granulator in Chinese , it is a versatile densification and dry granulation machine that produces uniform compacted sheets with consistent hardness and increased density by compacting powdered material between two uniquely designed rolls.

 

Working Principle:

1. Material is fed between two counter-rotating roll presses.

2. The rolls apply extreme pressure, to press the material into a sheet-like form.

3. This sheet is then fed through a granulator, where it is broken up into uniformly sized granules.

4.  Output is depended upon the mesh size and material density.


Technical Data:

Model

Output of 

sheet(kg/h)
 
 

Output of 

Granule

(kg/h)

Granules 

diameter

(mm)

Total 

power

(kw)

Feed

Screw

 Speed

(rpm)

Roll

Speed

(rpm)

Overall 

size(mm)

Approx. 

weight

kg

GK-30

3~10

0.5~2

0.5~3

2.5

6~33

4~25

880*550*1300

550

GK-60

20~100

5~40

0.5~2.5

4.5

6~65

4~25

1085*650*1600

750

GK-80

80~150

20~50

0.5~4

8.5

6~60

4~25

1600*1000*2300

1800

GK-100

120~200

40~100

0.5~4

12.5

6~60

4~25

1800*900*2300

2000

GK-120

150~250

75~100

0.5~4

12.5

6~60

4~25

1880*1020*2300

2300

GK-150

200~350

100-150

0.5~4

18

5~50

4~25

2200*1050*2350

2800

GK-200

250~500

120-300

1~5

24

5~50

5~22

2500*2150*2750

6500

GK-250

300~700

200-300

1~10

27

5~45

5~22

2800*1800*2900

6800

GK-300

400~1000

150-400

1~10

30~40

5~40

5~22

3000*2000*3000

7000

GK-400

500~1200

300-800

1~10

42

5~40

5~20

3400*1800*3500

7200

GK-500

600~1500

400-1200

1~10

42~45

5~40

5~20

3500*1800*3500

7800



GK-300 High Efficient Double Roller Compactor




1.    No water or any organic solvents. Therefore, this method is especially attractive for drugs, which are moisture or heat sensitive.

2. Suitable for compounds that either have a low melting point or degrade rapidly during heating, as the method does not involve any drying step.

3. Forming porous tablets thus allowing water to penetrate more easily into the tablet. This leads to improved disintegration behavior of tablets.

4. Roll compaction technique provides an efficient and easily automated process, which is environmentally friendly.

5. Low operational cost.

6. Dust problems are minimized or avoided and the die filling during tableting is improved.

 7. Roll compaction/dry granulation can be used, if the drug or the excipient is poorly flowing or sensitive to heat or moisture.

 8. It can also be used for densification of powders prior to encapsulation.

 9. Control particle hardness and provide granule integrity during conveying and processing steps.

10. Control dust and reduce environmental risk, waste and cross-contamination.


After granulation(Different materials in different application). It is ok for testing raw material if you can send sample to us.

Food Color

Food Color


Catalyst

Catalyst


Chinese Herb

Chinese Herb


Ginseng

Ginseng


GraphiteGraphite


SiO2

SiO2





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