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XZK-500 WDG Basket Granulator XZK-500 WDG Basket Granulator

The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.

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  • Product Description
  • Technical Data
  • Working Principle
  • Main Parts
  • Final Products


The product is gently pressed to cylindrical granules, the granules will be more compact than YK series oscillating granulator.

In the product chamber of the basket granulator, two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen sieve.

The basket granulator is often used in pellets with a porous structure and large surface area, easily dispersible granulate, such as drinks powder, sauces and soups, detergent, pesticides and so on.

JUNZHUO MACHINERY offers three kinds of basket granulators for your application. ZL series (ZL120, ZL-160, ZL200, ZL250, ZL-300, ZL-350, ZL-500, and ZL-550) basket extruder is the common type on the market, ZK series (ZK160, ZK200, ZK250, ZK300, ZK350, ZK500) basket extruder is improved of cutting knives to control granule length. XZK series (XZK300, XZK350, XZK500, XZK600) basket granulator is the unique design by our engineer, there is not only has cutting knives, the blade can be lifted up and down for better mixture.

All the above models are on the CE certificate.

XZK-500 Wet Powder Extruding Granulator


ModelXZK-300 XZK-350XZK-500XZK-600
Capacity100-350kg/h200--600kg/h250-750kg/h600-1300 kg/h
Paddle Diameter268mm348mm498mm598mm
Screen Sieve Diameter1.2-4mm1.2-4mm1-10mm1-10mm
Screen Installation Diameter300mm350mm500mm600mm
Main Motor Power7.5kw11kw15kw18.5kw
Assistant Motor Power0.75kw1.5kw3kw5.5kw
Lift motor power0.37kw0.55kw1.1kw1.5kw
Paddle Rotation Speed45rpm42rpm35rpm35rpm
Pressure Knife Rotation Speed55rpm50rpm45rpm40rpm
Overall Dimension1350*700*1470mm1800*780*1700 mm2000*1250*2200mm2350*1350*2150mm
Approx. Weight900kg1100kg1900kg2000kg


Features

Extrudates well suited for Spheronization

Continuous granulation into φ 0.8~10mm columnar granules

Improvement of handling and dosing properties

Low densification

Low dust cylindrical pellets with large surface

Good deformation properties

Better particle size distribution

Improved flow ability

Easy disassembly for cleaning 


By up and down extrusion of extruding impeller, the wet powder mixture forced through the screen mesh to be granulates. In the product chamber of the basket granulator, two rotors operate in counter rotation. The upper rotor ensures good mixture and carries the material downwards. The lower extrusion rotor compresses the material and extrudes it through the screen basket.

Wet Powder Extruding Granulator Working Principle

 



JUNZHUO MACHINERY  offers all the spare parts, such as the blade,screen sieve,rotary knife and belts. The hole size of screen sizes  is according to  your requirement.


Lifting Blade

Lifting Blade

This blade can be lifted up and down, so that the raw material is mixed well. It is a developed and unique design which is different from ZL and ZK series basket granulator.


Rotary Knife

Rotary Knife

The blade and rotary knife move in opposite directions, so that the wet powder squeezes out of the screen hole.By extruding, the wet powder makes into granules.



Screen Sieves

Screen Sieves

The screen sieves are made by SS304, also it can be SS316L. The hole size is according to your requirement. A screen sieve is made by flange, plate and reinforcing ring.


Cutting Knives

Cutting Knives


This is the most difference from ZL series rotary granulator, so that the granule length can be adjusted. Now we have added a located pin so that the cutting knife can be fixed on the place.


Control Panel

Control Panel

Normaly it is button control, it is ok for PLC control.

Driving Device

Driving Device

Motor international brands are available according to your requirement. The gear box is made by JUNZHUO MACHINERY.


Our basket granulator can be used for making wet powder into granules, such as drinks powder, sauces and

soups, detergent, pesticides and so on.

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